Oxygen Generator

This Oxygen generator system is ideal for anyone who wants their own flexible & reliable supply of oxygen without compromising on quality. All the components in generators are highly reliable and tested as per industrial standard and are designed in a way that it will work at site 24 x 7 without any trouble. All the safety precautions has been addressed to give uninterrupted gas supply.

Oxygen is an essential gas used in hospitals during anasthesia, for the respiration of patients, and in the intensive care or neonatal units. Medical oxygen is generated on-site in any hospital or clinic using pressure swing absorption (PSA) method, in medium capacity. It is safe process with reasonable energy & area requirements and acceptable as per USP and Global Standards.

BENEFITS

• Produce as per demand
• Avoid Cylinder Availability Issues
• It Eliminates safety risk associated with handling high pressure cylinders.
• Can be used as mobile application also
• Gas sensors & PLC based warning system
• Oxygen as per ISO 10083
• Concentration upto 93 +/- 3%

SPECIFICATIONS

• Oxygen Purity - 93±3%
• Oxygen Pressure - 4-5 bar a
• Air Pressure - 7 bar g
• Air Inlet Temperature - 45 deg C max
• Ambient Temperature - 45 deg C max
• Air Quality - ISO 8573 - 2010 Class 1-4-1

APPLICATIONS

• Medical
• Fish Farming
• Sewage Treatment
• Veterinary
• Welding & Brazing
• Battery Manufacturing
• Cement & Lime Kilns
• Melting
• Pulp & Paper
• Bead Making, Lamp Working ,Glass Blowing
• Ozone Generator
• Rough Cutting
• Mini Steel Mills
• Metal Spraying
• Furnace Enrichment
• Chemical Oxidation
• Fermentation
• Mining & Gold Processing

OXYGEN GENERATOR MODELS

High purity oxygen is in high demand in modern industrial manufacturing for a variety of purposes. With access to a specialized oxygen generator, obtaining the requisite quantities of oxygen gas can be made more cost-effective.
Oxygen generators remove oxygen from air so that it can be delivered directly into industrial operations or stored in pressure tanks in real time. Oxygen generators are utilized in a variety of industries, including gold mine, aquaculture, and life support. The compressed air used in the oxygen generation process has a similar composition to ambient environmental air with 21% oxygen and 78% nitrogen.
Components of Oxygen Generators
The typical components of an oxygen making machine are outlined below:

•    Particulate and coalescing filters
•    A single pressure stabilizing reservoir
•    Two cylinders/towers filled with absorptive zeolite pellets
•    Gas circulation tubing
•    An air compression unit
•    Inlet and outlet valves

Typical applications for PSA oxygen generators include:
•    Sewage and wastewater treatment plants
•    Glass manufacturing
•    Food/Beverage industries
•    Papermaking
•    Metallurgy

Types of Oxygen Generators

Pressure Swing Adsorption Oxygen Generator

Pressure Swing Adsorption (PSA) is the most prevalent commercial method of generating oxygen. Inside a pressure tank filled with Zeolite, PSA generators separate nitrogen from ambient air. Zeolite is a natural or man-made mineral that acts as a “molecular sieve.” It is this ability to “sort” molecules by size that makes zeolite so usefulPSA produces gas that is 90-95 percent oxygenated. Repeating the procedure until over 99 percent “pure” oxygen is generated allows for further refining. By collecting nitrogen molecules and releasing the oxygen, the PSA process can also be utilized to create nitrogen. PSA is also utilized in the large-scale commercial synthesis of hydrogen, which is employed in oil refineries, as well as in the creation of a hydrogen-based fuel. An oxygen concentrator is a type of oxygen generator that is used as an alternative to oxygen bottles for home health care.

Membrane Oxygen Generator

Membrane oxygen generators work by passing a compressed air stream through semi-permeable membranes that allow certain molecules to pass through. Smaller oxygen molecules pass through the membrane under pressure, are filtered out, and collected, leaving a stream of nitrogen flowing out the other end. Although membrane-type generators are less frequent, they are thought to be more dependable since there aren't any moving parts to break.

Chemical Oxygen Generator

A chemical oxygen generator is a device that uses a chemical reaction to release oxygen. An inorganic salt called "superoxides" or sodium chlorate is fired in a container. They emit oxygen as they heat until the chemical is consumed.Chemical oxygen generators are employed in commercial airplanes because of their extended shelf life, stability, and tiny size (about the size of a can of soda). Each generator, which is mounted above the seats, can provide enough oxygen for 2-3 masks for 10-20 minutes.